Astro and Safari Maintenance and Repair/Routine Maintenance/Service Schedule for Cars & Trucks from Model 1997

Service Schedule for Cars & Trucks from Model 1997

Checklist for work order No: ..................... Date ..................................

NOTE: Engine oil and filter change every 7500 kilometers of diesel engines.

Service for every 15,000 kilometers or 1 year

Engine Room

• Check - Air purifiers, filters, hoses and fittings
• Check Throttle and kickdown wire
• Check EGR, ESC, PCV, EECS, CDRV, EVRV systems (where applicable)
• Check Fuel Tank Cap and hoses
• Check - drive belts
• Check - A/C system - function test
• Check - Coolant level, fill if necessary (1), leakage

 freezing point ............................ 

• Check - diagnostic trouble codes
• Check - Exhaust Values

Lubricants

• Change - Engine oil and filter
• Automatic Gearbox fluid - check level/fill
• Power Steering - check fluid level/fill
• Chassis - lubrication
• Differential Brake - oil change (2)
• Brake/clutch - Check fluid level/fill

Chassis, undercarriage

• Disc Brake (front/rear) - Check
• Braking systems, pipes and hoses - Leakage Check
• Engine, gearbox, front and rear axles, the distribution box - leakage Check
• Exhaust system - check
• Check undercarriage: rust, steering linkage, front and rear suspension, dust protections/rubber seals - wear, damage or leakage
• Air pressure of the tires - check / adjust
• Check - Tire wear and tread depth

 LF.... RF.... LR.... RR.... SPARE....

Body and interior

• Lights, display, alarm systems, instruments - check. Headlights - adjustment
• Windscreen and Headlamp washers Check/fill
• Wiper Blade - check/Change
• Check - Bodywork corrosion
• Locks and hinges - Lubrication / function control
• Run test: Check all systems for proper operation and performance

Additional service every 30,000 kilometers or 2 years

• Air cleaner filter - change
• Brake fluid - change
• Interior Air Filter - Change
• Rear drum brakes - check

Additional service every 60,000 kilometers or 4 years

• Ignition Cables, distributor cap - check
• PVC filter - change
• Fuel Filter - change (if applicable)
• Spark plugs - change (except platinum plugs)
• Automatic gearbox fluid and filter - change (Not "Dexron III")
• Coolant - change (except for "Dex-Cool") (1)
• Front axle bearings - clean / regrease
• Clutch Fork, ball joint - lubrication (if applicable)

Additional service every 165,000 kilometers or 11 years

• Spark plugs - replacement (for platinum plugs)
• Automatic gearbox fluid and filter - change (if "Dextron III")
• Coolant - change (if "Dex-Cool") (1) (3)

Additional maintenance

• Disc Brake front - Change
• Disc Brake Rear - Change
• Brake discs front - Change
• Rear brake discs - Change
• Brake drum rear, brake bands - Change
• Rear Brake Drums, Brake Drums - Change

1. "Dex Cool" (orange) - must not be mixed with "normal" coolant fluid
2. At the first service maintenance
3. Any 165,000 kilometers, or 5 years

Remarks :_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Run test :_______________________________ (Signature)