Astro and Safari Maintenance and Repair/Routine Maintenance/Service Schedule for Cars & Trucks from Model 1997

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Service Schedule for Cars & Trucks from Model 1997[edit]

Checklist for work order No: ..................... Date ..................................

NOTE: Engine oil and filter change every 7500 kilometers of diesel engines.

Service for every 15,000 kilometers or 1 year[edit]

Engine Room[edit]

  • Check - Air purifiers, filters, hoses and fittings
  • Check Throttle and kickdown wire
  • Check EGR, ESC, PCV, EECS, CDRV, EVRV systems (where applicable)
  • Check Fuel Tank Cap and hoses
  • Check - drive belts
  • Check - A/C system - function test
  • Check - Coolant level, fill if necessary (1), leakage
 freezing point ............................ 
  • Check - diagnostic trouble codes
  • Check - Exhaust Values

Lubricants[edit]

  • Change - Engine oil and filter
  • Automatic Gearbox fluid - check level/fill
  • Power Steering - check fluid level/fill
  • Chassis - lubrication
  • Differential Brake - oil change (2)
  • Brake/clutch - Check fluid level/fill


Chassis, undercarriage[edit]

  • Disc Brake (front/rear) - Check
  • Braking systems, pipes and hoses - Leakage Check
  • Engine, gearbox, front and rear axles, the distribution box - leakage Check
  • Exhaust system - check
  • Check undercarriage: rust, steering linkage, front and rear suspension, dust protections/rubber seals - wear, damage or leakage
  • Air pressure of the tires - check / adjust
  • Check - Tire wear and tread depth
 LF.... RF.... LR.... RR.... SPARE....


Body and interior[edit]

  • Lights, display, alarm systems, instruments - check. Headlights - adjustment
  • Windscreen and Headlamp washers Check/fill
  • Wiper Blade - check/Change
  • Check - Bodywork corrosion
  • Locks and hinges - Lubrication / function control
  • Run test: Check all systems for proper operation and performance


Additional service every 30,000 kilometers or 2 years[edit]

  • Air cleaner filter - change
  • Brake fluid - change
  • Interior Air Filter - Change
  • Rear drum brakes - check


Additional service every 60,000 kilometers or 4 years[edit]

  • Ignition Cables, distributor cap - check
  • PVC filter - change
  • Fuel Filter - change (if applicable)
  • Spark plugs - change (except platinum plugs)
  • Automatic gearbox fluid and filter - change (Not "Dexron III")
  • Coolant - change (except for "Dex-Cool") (1)
  • Front axle bearings - clean / regrease
  • Clutch Fork, ball joint - lubrication (if applicable)


Additional service every 165,000 kilometers or 11 years[edit]

  • Spark plugs - replacement (for platinum plugs)
  • Automatic gearbox fluid and filter - change (if "Dextron III")
  • Coolant - change (if "Dex-Cool") (1) (3)

Additional maintenance[edit]

  • Disc Brake front - Change
  • Disc Brake Rear - Change
  • Brake discs front - Change
  • Rear brake discs - Change
  • Brake drum rear, brake bands - Change
  • Rear Brake Drums, Brake Drums - Change
  1. "Dex Cool" (orange) - must not be mixed with "normal" coolant fluid
  2. At the first service maintenance
  3. Any 165,000 kilometers, or 5 years


Remarks :_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Run test :_______________________________ (Signature)